Acid chlorides can be reduced to aldehydes by lithium tri(t-butoxy) aluminum hydride (LiAl(OtBu)₃H):

So, why not use NaBH₄ or LiAlH₄ for reducing acid chlorides to aldehydes? Remember that acid chlorides are the most reactive derivatives of carboxylic acids, which makes it very difficult to stop their reactions with strong nucleophiles such as the hydride ion and organometallics. As expected, both LiAlH₄ and NaBH₄ reduce acid chlorides all the way to primary alcohols:

The reason for this is that the intermediate in these reactions is an aldehyde, which is still reactive towards NaBH₄ and LiAlH₄, and therefore, a primary alcohol is formed as the final product.
So, what makes LiAl(OtBu)₃H different than other reducing agents, specifically in the reduction of acid chlorides?
Let’s take a look at the structure of LiAl(OtBu)₃H:

If we replace the three tBuO (tert-butoxide) groups with hydrogen, we’ll get LiAlH₄. So, apparently, these bulky groups make it less reactive than LiAlH₄, which allows us to stop the reaction at the formation of the aldehyde, especially if it is carried out at -78 °C.
The Mechanism of Acid Chloride Reduction
The mechanism of acid chloride reduction is similar to what we saw with LiAlH₄ and NaBH₄. It starts with a nucleophilic attack. The hydride ions from the reagent attack the carbonyl carbon of the acid chloride, pushing the π electrons up to the oxygen and forming a tetrahedral intermediate. Then, the intermediate collapses back down, and the chloride ion gets kicked out as a leaving group, giving us the aldehyde.

Once again, the bulky t-butoxy groups make the hydride source less reactive, so the aldehyde is not reduced further to a primary alcohol.
An alternative method for converting acid chlorides to aldehydes is catalytic hydrogenation using palladium and a poisoned (weakened) catalyst such as BaCO₃ or BaSO4, similar to what we saw with Lindlar’s reagent for the partial hydrogenation of alkynes to cis alkenes. This reaction is known as the Rosenmund reduction.

However, it’s less commonly covered in undergraduate textbooks, so chances are it might not come up in your class.
Organic Chemistry Reaction Maps
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